Precision CNC Fabrication
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NJ Metal Fabrication Company
Rapid Prototypes
Short Run Stampings
Long Runs
Custom Metal Parts
Unique, Models, Test
Specialty,  Medical
 

Products in Compliance with:
ISO 9002
RoHS, etc.

Serving NorthEast United States, Mid-Atlantic US, Philadelphia Tri-State Area, New York Metropolitan, New York Tri-State Area, New Jersey, New York, Pennsylvania, Connecticut and more.

Technical Reference - Sheet Metal Fabrication

Sheet Metal PartsSheet metal fabrication service providers manufacture components by cutting, bending, rolling, forming, stamping and welding sheet metal.  Components manufactured through sheet metal fabrication services are used in a variety of applications such as enclosures, computer equipment, HVAC components, kitchen and sanitary equipment, machine tools and other industrial applications. Sheet metal fabrication services include a diverse range of processes used to fashion sheet metal into usable products.  These processes may be broken down into three rough categories, cutting, forming, and finishing services.

Sheet metal cutting
Sheet metal cutting services includes a number of techniques used to cut metal into smaller pieces so that it can be molded or formed into components. Common types of sheet metal cutting involve shearing, electrical discharge machining (EDM), sheet metal laser cutting, water jet and abrasive cutting. 

Shearing uses a specialized machine to cut sheet metal by applying shear stress.  This process is used to cut large sheets of metal into smaller parts.

Laser cutting machines use laser light to cut or etch holes or profiles.  Laser cutting machines are very precise programmable pieces of equipment. 

Water jets and water abrasive jets rely on highly pressurized water (20,000 - 60,000 psi) flowing through a nozzle or "jewel" approximately 0.010" in diameter.  Advantages include almost no material heating during cutting, low side loads, and ability to achieve complex shapes and tight inside radii . Low fixturing costs and fast setup and programming times make this process very suitable for prototypes or short runs.  It is most widely used for two-dimensional cutting; three-dimensional machining is possible in specialty applications

Wire electrical discharge machining (EDM) equipment is used to cut conductive materials using a thin electrode. The electrode is a thin wire (typically .004"-.012") that follows a programmed path. The wire does not physically contact the part.  It is charged to a certain level and surrounded by de-ionized water. A spark is generated that jumps the gap and melts a small amount of material on the part.

Sheet metal forming
Sheet metal forming processes include those actions used fashion metal into specific shapes or semi-finished pieces. Common techniques include bending and forming, rolling, stamping, punching, welding, and hardware and fastener creation.

    Bending and forming processes are used to shape the sheet metal to its final shape.
    In the rolling process, a series of roll stands is used to progressively shape or bend a strip of flat-rolled metal to a desired cross section.

    Stamping is the process of impressing surface definition and three-dimensional designs onto materials with pressurized tools and dies.

    Punching is the process of punching holes in the sheet metal.

    Welding is the joining of metals and metal parts by melting and re-forming a metal bond between materials, with or without additional filler metal. 

    Hardware and fastener creation is the capability to supply and integrate hardware such as handles, latches and threaded, self-clinching fasteners used to provide threads in sheet metal that is too thin or soft to be tapped.

Sheet metal fabrication facilities manufacture components by cutting, bending, rolling, forming, stamping, and welding sheet metal. Components manufactured through sheet metal fabrication services are used in a variety of applications such as enclosures, computer equipment, HVAC components, kitchen and sanitary equipment, machine tools and other industrial applications.

Sheet metal fabrication services include a diverse range of processes used to fashion sheet metal into usable products. Precision sheet metal fabrication may be broken down into three rough categories, cutting, forming, and finishing services.

Sheet metal cutting services includes a number of techniques used to cut metal into smaller pieces so that it can be molded or formed into components. Common types of sheet metal cutting involve shearing, electrical discharge machining (EDM), laser cutting, water jet and abrasive cutting.

Sheet metal forming processes include those actions used fashion metal into specific shapes or semi -finished pieces. Common custom sheet metal fabrication techniques include bending and forming, rolling, stamping, punching, welding, and hardware and fastener creation. Bending and forming processes are used to shape the sheet metal to its final shape. In the rolling process, a series of roll stands is used to progressively shape or bend a strip of flat-rolled metal to a desired cross section. Stamping is a sheet metal fabrication process for impressing surface definition and three-dimensional designs onto materials with pressurized tools and dies. Punching is the process of punching holes in the sheet metal. Welding is the joining of metals and metal parts by melting and re-forming a metal bond between materials, with or without additional filler metal. Hardware and fastener creation is a sheet metal fabrication capability to supply and integrate hardware such as handles, latches and threaded, self-clinching fasteners used to provide threads in sheet metal that is too thin or soft to be tapped.


Specialists in Custom Metal Fabrication
Steel, Stainless Steel, Aluminum, Copper, Titanium, Alloys, etc.


Photo Gallery of Sheet Metal Products
| Photo Gallery 1 | Photo Gallery 2 | Photo Gallery 3 | Photo Gallery 4 |

| Metal Cabinets / Metal Enclosure Manufacturing | Metal Panels | Metal Racks |
| Metal Workbenches, Workstations, Shop Desks, Metal Drawers | Metal Tables |
| Metal Boxes & Metal Housings | Metal Frames | Metal Chassis |
| Metal Brackets | Metal Covers | Metal Components |
Cold Rolled Steel - Quality Fabrication of Steel Brackets, Steel Chassis,
Steel Consoles, Steel Covers, Steel Panels, Steel Plates

| Sheet Metal Services - Compliant with ISO 9002 |
| Custom Products | Design | Prototyping |
| Metal Console Tables, Control Room & Command Consoles, Editing & Studio/Recording Consoles, Security Consoles, Training Cockpits

| Sheet Metal Forming / Bending |
Precision Metal Stamping | Custom Metal Stamping, Prototypes, Short & Long Runs | Stainless Steel Stamping | Aluminum Stamping | Welding Services - MIG, TIG, Resistence Welding | Mechanical Assembly | Metal Sheering / Cutting | Metal Punching / Piercing | Metal Grinding / Polishing |
| Notching | Metal Milling | Pressing | Tube Bending | Rolling |
 

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Copyright 2006-2014
Our company is a Metal Fabricator located in New Jersey. As a well established sheet metal shop, we offer Full Manufacturing Services to Industrial, Consumer Goods, Telecom, and Medical Markets in the USA and Worldwide. We meet or exceed all standards for performance, reliability and quality in all contracts, drawings and specifications. Fastest deliveries in the Tri-State Metropolitan area, NYC / New York City, NY New York State, PA Pennsylvania, CT / Connecticut, and NJ / New Jersey. No Sales tax for customers in: AL, AK, AZ, AR, CA, CO, CT, DE, FL, GA, HI, ID, IL, IN, IA, KS, KY, LA, ME, MD, MA, MI, MN, MS, MO, MT, NE, NV, NH, NM, NY, NC, ND, OH, OK, OR, PA, RI, SC, SD, TN, TX, UT, VT, VA, WA, WV, WI and WY.